Lean Six Sigma Yellow Belt provides detailed information on the Lean Six Sigma fundamentals and ways to apply Lean Six Sigma to specific industry to achieve desired results
Certification by: TUV SUD (An internationally recognized certification)
Objective: To enable participants with the necessary knowledge, methodologies & skills required to get involved in DMAIC Lean Six Sigma projects at their respective workplace.
Who should attend:
- Executives/ Operators
- Graduates in any discipline
- Anybody with formal Industrial training
Essential: Graduates / Post graduates from any discipline
Course Methodology: DMAIC
Course Fee Includes:
- Four Days of Simulation Enabled coaching
- One Lean Six Sigma Yellow Belt Knowledge Book
- Examination & Certification Cost
- â??doHow Gamification
- Five Sample Question papers with solutions
- 100% Placement Assistance
- Lunch & refreshment at the training venue
Define:
- What is Six Sigma?
- History & future/potential of LSS
- Why LSS & Application of LSS?
- How LSS is different?
- Change Management(Simulation)
- Dealing with Change management
- DMAIC / DFSS
- Balanced scorecard
- Voice of Customer & Business
- Develop CTQâ??s, CTBâ??s, CTQ tree
- Quality Functional Deployment (Simulation)
- Kano Analysis
- Identify Business Problem
- Identify Problem & project charter
- Team identification, roles & timelines
- Goal statement & elevator speech
- SIPOC, project boundaries
- Map Business Process
- Process Mapping & Value Stream Mapping (Recap)
- Define Phase sign off & toll gate
Measure:
- Define Process and Output Metrics
- Develop Operational Definitions
- Data Collection Plan
- Sampling & different types of Samples (Simulation)
- Regional sub grouping
- Variation & source of variation
- Measurement System Analysis
- Accuracy & Precision
- Repeatability & Reproducibility
- Special Vs common cause
- Basic statistics & probability
- Variance (simulation)
- Introduction to Minitab
- Validate Measurement System
- Different data types Performance/Capability
- Sigma level for overall & sub grouped data
- Baselining & goal validation
- Measure Phase sign off & toll gate
- Graphical plots like Histogram/ Dot plot, Pareto Chart, Individual value plot, Scatter diagram
Analyze:
- Identify potential causes (Xâ??s)
- Brainstorming
- Cause & effect
- FMEA (Simulation)
- Value stream mapping (Recap)
- Different types of wastes
- Prioritize Critical Xâ??s
- Concept of P value
- Conduct Root Cause analysis
- Normal & Non Normal data
- Hypothesis testing for normal, non normal & discrete data
- Data Analysis Based on Data Type
- Correlation & Regression
- 1 Sample T, 2 Sample T, Anova
- 1- Proportion, 2- Proportion & Chi Square Test
- Identify Critical Xâ??s
- Validate Critical Xâ??s
- Arrive Y=f(x)
- Quantify the Opportunity
- Prioritize Root Causes
- Introduction to Design of Experiments
- Analyze Phase sign off & toll gate
Improve:
- Develop Potential Solutions
- Brainstorming
- SCAMPER
- doHow Gamification
- Six Thinking Hats
- Mistake Proofing & Different types pf mistake proofing
- Solution prioritization matrix
- Solution risk analysis
- Implementation Plan
- Stakeholder and impact analysis
- Develop Pilot Plan & execute Optimize Solution
- Implement solutions
- Improve Phase Sign off
- Lean solutions like SMED, JIT, Kanban, Total Productive Maintenance, single piece flow
Control:
- Introduction to Control Phase
- Process Risk Analysis
- Different types of control
- What is SPC?
- Control charts & types
- Develop SOP, control charts
- Process Control System
- Monitor & Standardize Process
- Identify opportunities to horizontally replicate
- Calculate Financial Benefits
- Audits & Frequencies
- Project sign off
- Control Phase Sign off
- Case Study 1
Course Fee Includes
- Four Days of Simulation Enabled coaching
- One Lean Six Sigma Yellow Belt Knowledge Book
- Examination & Certification Cost
- â??doHow Gamification
- Five Sample Question papers with solutions
- 100% Placement Assistance
- Lunch & refreshment at the training venue
Certification Procedure
- Attend four days training
- Successful completion of Yellow belt certification exam conducted by TUV (at the end of the 4th day)
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